Senior Mechanical Engineer - Vacuum
- Milpitas, CA
- On-site · Full-time
- $146K – $210K
- Posted Oct 28, 2026
This role requires you to be a technical expert who can drive innovative architecture while maintaining the procedural discipline necessary for high-performance hardware. If you enjoy solving complex thermal-mechanical problems in vacuum environments and mentoring others in a collaborative, fast-paced setting, this is your opportunity to make an impact.
What you'll do:
- Lead System Design: Own the design, integration, and validation of R&D equipment
- Define Requirements: Establish system-level requirements and innovative design concepts that directly correlate mechanical precision to product quality
- Standardize Best Practices: Implement and maintain engineering workflows, and best practices using semiconductor standards as your guide
- Lead Design Reviews: Conduct rigorous reviews for overall mechanical systems and sub-systems, emphasizing manufacturability (DFx) and best practices for mechanical design
- Collaborate & Interface: Generate and maintain critical interfaces with cross-functional teams, including scientists, vacuum specialists, and electrical engineers
- Project Accountability: Report on project milestones to stakeholders, ensuring delivery of on-time and in-spec outcomes
- Get Things Done: Act with speed to drive projects from concept through assembly, testing, and implementation
What we’re looking for:
- Education: Master’s degree in Mechanical Engineering or a related field (or equivalent industrial experience)
- Experience: 7+ years of experience in the design and implementation of complex R&D systems or semiconductor manufacturing equipment
- Thermal & Structural Expertise: Practical experience managing vacuum architecture (pumps, gauges, leak detection) and thermal management systems (chillers, heat exchangers)
- Vacuum System Proficiency: Deep understanding of vacuum architecture, including material outgassing, seal integrity, and pump-down optimization
- Software Mastery: Expertise in 3D modeling (SolidWorks and/or NX) and FEA/Thermal simulation tools (COMSOL, ANSYS)
- Hands-on Capability: Ability to bridge the gap between design and the shop floor, including experience with manual/CNC machining, prototyping, and hardware troubleshooting
- Vendor Management: Experience selecting and qualifying global vendors for specialized components or custom sub-systems
- Leadership: Demonstrated ability to lead effectively in both direct and matrixed organizational structures
Bonus points for:
- Semiconductor Background: Prior success building first-of-kind or experimental tools for semiconductor R&D or thin-film deposition
- Standards Knowledge: Familiarity with SEMI, ASME, ASTM, and other industry-standard mechanical codes
- Motion Control: Experience designing precision motion and motor-controlled systems within challenging environments
Must-have requirements:
- Ability to lift up to 25 lbs occasionally
- Perform activities such as stooping, climbing, standing, sitting for extended periods of time
- Willingness to travel or work required nights/weekends/on-call occasionally
- Dedication to safety to mitigate industrial hazards that may include heat, cold, noise, fumes, strong magnets, lead (Pb), high voltage, high current, pressure systems, and cryogenics
About Commonwealth Fusion Systems
Commonwealth Fusion Systems is the world's largest and leading commercial fusion energy company. They move fast and revolutionary high-temperature superconducting (hts) magnets to speed the arrival of commercial fusion energy. They are known for their proven science and manufacturing at Sca.